Maruti Suzuki is setting up a new engine production line at its Gurgaon plant with a capacity of 1.5-lakh units a year for its new series of self-developed diesel engines, chairman RC Bhargava told FE. To be built at a cost of about R1,000 crore, the engine line will be designed along a flexible model allowing it to make various different engine sizes concurrently. Initially, it will produce only the 800cc diesel engine that will be introduced in Maruti's upcoming Light commercial vehicle and Celerio hatch this year, but later it can also make larger engines of around 1.4-litre cubic capacity in line with the plan to launch bigger sedans, crossovers and SUVs in the future.
The decision to build a new engine line comes after the company last year shelved its plans to further expand production of the Fiat-sourced 1.3-litre diesel engine (it makes under licence) because of declining demand for diesel cars. Used across popular models like the Swift, Dzire and Ertiga, the 1.3-litre engine is the only diesel engine in Maruti's portfolio today and, hence, a key leg of its business strategy. Adding more diesel engine options will significantly help the company cater to a new set of customers.
“For diesel engines, we currently have a 3-lakh per year capacity at Manesar and we recently put up more capacity of 1.5-lakh units at Manesar, so that’s 4.5 lakh a year. Something else is also coming up, more capacity for the future,” Bhargava said.
He added, “We had put on hold our plans to double diesel engine capacity at Gurgaon, but now we are adding a new line for our 800cc diesel engine that will be used in the upcoming LCV model and some new small cars. Initially the engine blocks will be imported from Japan, but later they will be sourced locally”. Apart from producing the Fiat 1.3-litre diesel engine in-house, Maruti had also entered into a three-year agreement to source about 1 lakh engines a year additionally from Fiat's plant near Pune. However, industry sources indicated that with the company expanding its own diesel engine output, this Fiat sourcing contract which is in its last year may also end abruptly.
Maruti's 800cc diesel engine is key to the company's future since it will be the smallest diesel engine in the car market, possibly allowing the company to offer diesel engine options in entry cars like the Alto and WagonR